Our systems are custom-built to meet stringent operational, safety, and regulatory standards, with an emphasis on precise mixing dynamics, uniform heat transfer, and robust construction.

Technical Specifications :::

• Working Volume Range: 20 Liters to 45,000 Liters
• Design Pressure: Standard up to 15 kg/cm² (higher ratings available for specific applications)
• Design Temperature: Up to 300°C, suitable for exothermic/endothermic reactions and thermal cycling processes

Material of Construction (MOC) :::

• Austenitic Stainless Steels: SS304, SS316, SS316L
• Special Alloys: Hastelloy C-22/C-276, Duplex SS (Alloy 2205), customized as per media compatibility

Agitation System :::

Designed based on rheological properties (viscosity, shear rate, flow regime) of the product

• Agitator Types: Anchor, Turbine, Propeller, Helical Ribbon, Pitched Blade Turbine, High Shear Disperser
• Mounting: Top-entry / Bottom-entry options
• Gear Drives: Inline, Helical-bevel, or Planetary gearbox options
• Seal Type: Single or Double Mechanical Seals (Dry running / Flush type, with gland arrangement as needed)
• Motor Classification: Flameproof / Non-Flameproof (Zone I & II compliant, ATEX or IECEx upon request)

Thermal Control System :::

• Heating/Cooling Jacket: Dimple Jacket / Conventional Jacket / Limpet Coil
• Media Options: Steam, Hot Oil, or Chilled Water
• Insulation: Mineral wool/ceramic blanket with SS cladding

Internal Design Features :::

• Baffle Arrangement: Typically 3 or 4 baffles (as per mixing Reynolds number) for enhanced turbulence
• Spray Ball / Rotary Jet Head (optional) for CIP (Clean-In-Place) & SIP (Sterilization-In-Place)
• Finish: Mirror / Matt / Electro-polished (0.2–0.6 Ra) based on application (sterile or industrial-grade)

Applications & Process Relevance :::

• Hydrogenation: High-pressure compatibility and gas dispersion efficiency
• Polymerization: Accurate thermal control and agitation uniformity
• Emulsification: High shear mixing for phase dispersion
• Crystallization: Controlled cooling profiles and nucleation control
• Suspension/Slurry Processing: Anchor/helical agitators for low to high viscosity media
• Heat-Sensitive Compounds: Gentle agitation, jacketed control zones

Note: All reactors are designed and fabricated in compliance with GMP / cGMP / ASME Section VIII Div. 1,